3.25.2015

Exterior Mockup

We have one more building mockup completed!  This time we’re looking at how the green oak cants can be used as siding on a building.  With this 1:1 scale mockup, we’re investigating the weathering capabilities of 5/8” thick boards and the fasteners that are used to attach them.  This mockup will use stainless steel screws as well as typical woods screws to get a better idea how the acid in the oak will corrode the different metals.  We will evaluate the structure periodically to look at how ‘fissures’ or cracks may occur along the fastener point where the boards are pinned.

A roughly 4”x6” cant can be milled into 6 boards. We purchased ours cants from United Forrest Products in Morristown, Tennessee, they also milled them down for us.  The great folks were a big help in cutting a small order like ours (48 boards), I think they’re used to cutting quantities like 4,800!

The initial idea for this mockup was a 4x4x8’ box that would be clad in oak boards, using a pattern called reverse board and batten.  The box allows us to simulate the proper air space behind the boards that we would expect in the final project.  The air space is critical as this allows moisture to leave the boards easier after a rain. 



We re-purposed two floor panels that were used in the original green oak exhibit; those 2”x6”s frames are beefy!  



No, Oliver isn't parkouring, he’s fastening in a lot of extra cross bracing.  We decided to build most of the structure inside the Art + Architecture building for the ease of construction and access to the woodshop. It’s too bad that not all construction sites have air conditioning!



No this isn’t a port-a-john! It is the pre-oak-sided box frame being lowered with the help of a UT motorpool truck and its tremendously helpful lift gate.  Just the frame alone probably weighs a little more than three hundred pounds, didn’t I say those 2”x6”’s were beefy!  No problem with five architecture students eager to get their hands dirty! 
  
You can see the house wrap that covers the box.  This is because we wanted to be true to the wall design and prevent water from escaping into the plywood covered frame.  Those 2”x3”s and 2”x4’s you see are called furring strips, in our case, we over sided them to allow us hang the very heavy oak siding without concern.  


Hey it’s looking good!  We've got the boards spaced appropriately and Oliver is putting his finishing touches on the roof.  Why a roof?  Well, want to keep the inside dry.  



And it’s done!! Yes, it may look like an over glorified outhouse but we have bigger plans.  We expect to monitor this mockup over the next three months.  We’re happy to get it up this time in the year where it’ll be experiencing a wide range of temperature changes and precipitation. 

-Paul Attea

3.06.2015

Back To The Hardwood Mill!

I recently took a trip to pick up a batch of freshly cut oak cants for our next building mock-up.  Because cants aren't available in a typical home improvement store, I had to go right to the source: the sawmill.  I took our big UT  Motor pool truck down to Seymour, TN and paid the East Tennessee Wood Products Company, Inc. a visit. 



The visit had been delayed for about two weeks because of the ice and snow, and by the looks of the lumber yard I’m glad we waited.  (I’ll make send my apologies to the UT Motopool employees who had to clean up all the mud in the truck, I’m Sorry!)

Ronald, Mark, and Randy Dixon, the sawmill’s owners and operators, were a great help in humoring us with such a small order.  Randy, who was driving that ridiculously huge machine, helped to flawlessly maneuver the 16’ cants on our 10’ bed.  The wood weighed the truck bed down so much that I didn’t think I’d be able to make it out of the yard!



This research can have a profound impact on these small, owner operated sawmills, who make up the majority of sawmills in the US hardwood industry.  Creating value added solutions for these low grade byproducts means that these ‘mom and pop’ sawmills could draw in more revenue with no change to their typical operations.   

Hopefully these 25 cants should hold us over for a while, now we have some building to do!



-Paul Attea

3.04.2015

Green Oak Seminar Class

In order too supplement the research taking place in the Green Oak Studio and fully explore the possibilities of this project a separate team of students meet twice a week to help investigate the Green Oak Project. This team broke itself down into four sub groups in order to concentrate mental capabilities and production. The groups work to solve any challenges which arise in studio as well as provide other areas of expertise to influence studio design.

The four groups are categorized into:

Technical Challenges
Investigates any potential problems in the construction of a green oak assembly such as openings and shrinkage or types of joints and connections 

Pre-Fab
Focuses on off-site construction and moving strategies to optimize a bent system for interstate transportation, and on site assembly. 

Sustainability
Explores the requirements of the Living Building Challenge and how these requirements will affect the design and technicalities of the project.

'DIY' Mechanical Systems
Collaborates with the sustainability group to find systems such as solar hot water heating systems or storm water systems that are compatible with the Living Building Challenge requirements.

-Oliver White